Security

Understanding Operational Technology (OT) and Its Security Challenges

Operational Technology (OT) refers to the hardware and software used to monitor and control industrial processes, physical devices, and infrastructure. OT systems are prevalent in industries like manufacturing, energy, transportation, and utilities, where they manage critical functions such as assembly lines, power distribution, and rail network operations. Unlike traditional IT systems, OT systems prioritize availability and reliability over all else, given their role in maintaining critical infrastructure.

Anirban Banerjee
Dr. Anirban Banerjee is the CEO and Co-founder of Riscosity
Published on
1/8/2025
5
min.

However, the growing convergence of IT and OT due to digital transformation initiatives has exposed OT environments to a wide array of cybersecurity threats, creating an urgent need for robust and tailored security solutions.

Key Security Challenges in OT Environments

  1. Legacy Systems
    OT environments often rely on aging hardware and software that were not designed with cybersecurity in mind. These legacy systems are difficult to update or replace due to cost, complexity, and potential downtime implications. They frequently lack basic security features such as encryption and authentication.

  2. Limited Patch Management
    Industrial processes cannot afford downtime, so patching vulnerabilities in OT systems is a challenge. Security updates may conflict with proprietary software or disrupt operations, leaving systems perpetually vulnerable.

  3. Lack of Visibility
    Many OT environments lack centralized monitoring and visibility into their systems. Without a clear understanding of data flows and communication pathways, organizations struggle to detect anomalies or potential breaches.

  4. Insider Threats and Human Error
    Many OT breaches stem from insiders—either malicious actors or employees making mistakes. The lack of robust access controls exacerbates this risk.

  5. Convergence of IT and OT
    The integration of OT systems with IT networks expands the attack surface. Threats that traditionally targeted IT environments, such as ransomware or phishing attacks, can now infiltrate OT systems via interconnected networks.

  6. Compliance and Regulatory Pressure
    Industries that rely on OT must adhere to strict regulatory frameworks governing cybersecurity. Non-compliance can lead to severe penalties, operational disruptions, and reputational damage.

Why CASB Solutions Are Ineffective in OT Environments

Cloud Access Security Broker (CASB) solutions, designed to secure cloud services and enforce data security policies, are often touted as a one-size-fits-all approach to cybersecurity. However, OT environments differ significantly from IT networks, making CASB solutions largely ineffective in addressing their unique security challenges.

  1. Inapplicability to Non-Cloud Systems
    CASB solutions primarily focus on securing cloud environments. OT systems, which often run on-premises or within isolated networks, fall outside the scope of CASB’s capabilities.

  2. Incompatibility with OT Protocols
    OT environments rely on specialized protocols such as Modbus, DNP3, and OPC-UA. CASB solutions are not equipped to analyze or secure these protocols, leaving a critical gap in coverage.

  3. Agent-Based Deployment Limitations
    CASB solutions often require software agents to be installed on endpoints to enforce policies. However, many OT devices operate on outdated operating systems or proprietary platforms where agent installation is not feasible. For instance, SCADA systems running on Windows XP or embedded controllers lack the resources or compatibility to support modern agents.

  4. Operational Disruptions
    CASB solutions may introduce latency or other operational challenges when deployed in real-time environments. For OT systems that prioritize availability, any disruption is unacceptable.

The Case for Data Flow Posture Management in OT

Given the limitations of traditional IT security tools like CASB, OT environments demand a purpose-built approach to cybersecurity. Data flow posture management (DFPM) emerges as a critical solution to address the unique challenges of securing OT systems.

  1. Comprehensive Visibility
    DFPM provides deep insights into the data flows within and between OT systems. By mapping communication pathways and identifying data exchange patterns, organizations can detect and mitigate unauthorized access or anomalous behavior.

  2. Protocol Awareness
    Unlike generic IT security tools, DFPM solutions are designed to understand OT-specific protocols. This capability enables real-time monitoring and control of data flows across specialized devices and systems.

  3. Agentless Deployment
    DFPM solutions do not rely on installing software agents, making them ideal for legacy OT systems. By operating at the network level, DFPM can secure devices running on outdated or proprietary operating systems without requiring intrusive modifications.

  4. Risk-Based Policy Enforcement
    DFPM allows organizations to establish granular policies based on the criticality of processes and systems. This ensures that security measures align with operational priorities, minimizing the risk of disruptions.

  5. Support for IT/OT Convergence
    As IT and OT environments become increasingly interconnected, DFPM bridges the gap by providing unified visibility and control. This reduces the risk of cross-network threats while supporting compliance with regulatory requirements.

  6. Regulatory Compliance
    With DFPM, organizations can maintain an up-to-date inventory of all third-party data exchanges and ensure compliance with industry standards and frameworks. This proactive approach minimizes the risk of audits, fines, or reputational damage.

Conclusion

Operational Technology environments are the backbone of critical infrastructure and industrial processes, but they face unique and evolving cybersecurity challenges. Traditional IT security solutions, including CASB, fall short in addressing the specific needs of OT systems, particularly when it comes to legacy devices and non-cloud architectures.

Data flow posture management offers a tailored and effective approach to securing OT environments. By providing comprehensive visibility, protocol awareness, agentless deployment, and unified IT/OT integration, DFPM enables organizations to protect their critical systems without compromising operational integrity. In an era where the stakes are higher than ever, adopting DFPM is not just a strategic advantage—it’s a necessity.